2013年6月22日星期六

Shaded pole motor structure


like most motor, shaded pole motor also includes a circuit, magnetic and structural parts of three parts, corresponding to the basic components of the stator and the rotor core, winding, brackets and bearings.

1) The motor rotor core for constituting a magnetic circuit, wherein the alternating magnetic flux to pass.

In order to reduce iron loss, are generally mutually insulated with silicon after punching. Ningbo Jant electrical appliance co Ltd  is commonly used 50W1300, 50W800.

2) the winding enameled wire wound on bobbins concentrated winding as the main winding copper wire and welded into a short ring as a secondary winding.

 There are several rotor, in which they talk about the most commonly used cage rotor, it is washed with alveolar rotor plate after stacked and pressed into the shaft after each rotor slot aluminum or cast into made of aluminum, cast into the rotor slot and the end of the aluminum conductor inside the die to form a short-circuit cage winding. Since the resistivity of aluminum conductor for motor performance has a great impact, therefore, requires careful selection grades upon request.

3)  NingboJant electrical appliance co Ltd bracket ge generally used zinc alloy, aluminum and other non-magnetic material, such as cold-rolled steel is also useful magnetic materials such as YJ58 series metal stents, YJ80 series of metal stents. It should be emphasized that the design of the motor bracket selection must be considered when the magnetic flux leakage problems.

4) The motor has bearing, sleeve bearing and ball bearings. With oil-bearing structure is simple, low cost, low noise and energy self-lubricating, etc., are widely used in household electrical appliances with motors. Bearing in the selection according to the operating conditions to determine the appropriate form, but also strict attention to the bearing chamber machining accuracy and assembly processes.

Shaded pole motor specification


1) Voltage (V) means the motor in normal operation, the stator windings to be connected to the supply voltage. different countries and regions use a lot of different voltage, so the motor voltage specifications are also many, such as: 120V, 230V, 220V, 240V, 100V, etc., is also useful in industrial applications, 12V, 24V, 36V, 45V and so on. Supply voltage tolerance of not more than ± 5%.

2) Frequency (Hz) is the frequency of the AC power, China's power grid frequency is defined as 50 Hz, some country use 60 Hz. Frequency allows the deviation does not exceed ± 1%.

3) Power (W) means the motor is running at rated mechanical shaft output power.

Our company's (Ningbo Jant Electrical Appliance c Ltd.,)motor nameplate rated power generally refers to the maximum input power.

4) Speed ​​(RPM) indicates the motor at the rated voltage, frequency and output power to run the rotation speed. Typically, the motor speed is the speed of the motor shaft(no load), for some specialty products is often expressed through the output gear of the actual rotational speed of the shaft(on load), shaded pole motor speed is lower than the power supply frequency and Electric poles synchronous speed determined.

5) Current (A) refers to the motor is running at rated conditions stator windings of the input current can be used to check whether the motor is overloaded or defective.

6) Efficiency (η) means the motor is running at rated output power and input power ratio. Generally in the motor to reach thermal steady state, with a dynamometer directly measured the output torque and rated speed records to calculate the output power, while the motor power input is read directly from the test instrument.

7) Insulation class indicates the motor winding insulation level for determining the allowable temperature rise of the motor, commonly used insulation levels are A, E, B, F, and H five, corresponding to the maximum operating temperature of 105 , 120 , 130 , 155 and 180 .

8) Some other indicators have been specially designed or special use of the motor, but also marked on the nameplate on the technical indicators, such as work methods (continuous, short-term, intermittent cycle operation), the thermal protection in the form (impedance protection, disposable thermal Insurance protection, etc.), power factor, starting current and torque overload factor and so on

How many kinds for YJ58 series shaded pole motors

According to the thikness of lamanition,The YJ58 series motor have kinds as following:

YJ58-8  shaded pole motors

YJ58-10  shaded pole motors

YJ58-12  shaded pole motors

YJ58-16  shaded pole motors

YJ58-20  shaded pole motors

YJ58-25  shaded pole motors

YJ58-30  shaded pole motors

YJ58-35  shaded pole motors

The number following YJ58 is the thikness of shaded pole motors.

YJ58-8 shaded pole motors mean lamination is 8mm

YJ58-10  shaded pole motors mean lamination is 10mm

YJ58-12  shaded pole motors mean lamination is 12mm

YJ58-16  shaded pole motors  mean lamination is 16mm

YJ58-20  shaded pole motors mean lamination is 20mm

YJ58-25  shaded pole motors mean lamination is 25mm

YJ58-30  shaded pole motors mean lamination is 30mm

YJ58-35  shaded pole motors mean lamination is 35mm

About shaded pole motors


Convert electrical energy into mechanical energy (this is called motor); or the mechanical energy into electrical energy (this is called the generator); or to one form of energy into another form of energy (this is called the transformer ), etc. All of these energy conversion can be achieved in such a device referred to the motor.

The basic principle of the motor is the application of the two laws: the Faraday's law of electromagnetic induction and Ohm's law, following the same law of energy conservation.

Motors have AC motors, DC motors and AC /DC motors. AC motor is divided into induction motor, synchronous motor.

Our company Ningbo Jant electrical appliance co Ltd produce a shaded pole motor that is an induction motor, stepper motor is a synchronous motor, also known as a pulse motor, series motor can be designed as AC and DC motors.

Generally refers to the so-called micro-motor input power 1000W motor below, while the input power is less than 750W micro-motor is also known as fractional horsepower motors.

We produce a shaded pole motor is a single-phase induction motor drives a micro, its structure is extremely simple, generally salient pole stator windings of the primary winding is concentrated, and the surface of each magnetic pole has opened a small groove, which put short inlay ring (or shaded pole coil) as the secondary winding, and its function is to short-circuit loop of the magnetic force of the covering phase, thereby forming a magnetic field generating ellipse orientation starting torque, the motor start. This motor has a simple structure, convenient and suitable for mass production and low cost advantages, but also running, low noise, no radio interference.

The disadvantage is poor operating performance and starting performance, efficiency and low power factor. It is generally used to load or light load starting small-capacity applications, such as electric fans, electric fans and Instrument model and other products.